Analisa Defect pada Produk Back Cover Menggunakan Metode PDCA untuk Pengurangan Claim Customer di PT. XYZ
DOI:
https://doi.org/10.31004/jutin.v9i1.54360Keywords:
Defect, Back Cover, PDCA, Quality Control, Claim CustomerAbstract
XYZ is a manufacturing company that produces television back cover components and is required to meet customer quality standards. However, in April, a defect rate of 7% was found, exceeding the company's tolerance limit of 5%, with the dominant type of defect being dirty defects. This situation has led to an increase in customer claims and has affected both quality costs and the company's reputation. This study aims to analyze the causes of dominant defects in back cover products and formulate corrective actions to reduce customer claims using the Plan Do Check Action (PDCA) method. The research method used is quantitative descriptive with data collection techniques through observation, interviews, and production data analysis. Analytical tools include check sheets, Pareto diagrams, fishbone diagrams, and 5W+1H analysis. Research results indicate that the implementation of PDCA is able to identify the root causes of defects and generate effective improvement proposals to reduce defect levels and continuously enhance product quality.References
Al-Faritsy, A. Z., & Falah, A. L. N. (2024). Implementasi PDCA Untuk Meningkatkan Kualitas Produk Roti. Integrasi Jurnal Ilmiah Teknik Industri, 9(1), 40–48. http://jurnal.um-palembang.ac.id/index.php/integrasi
Alviani, R., Wiyatno, T. N., & Intani, A. E. (2025). Analisis Defect Dalam Meningkatkan Kualitas Produk Pada Konveksi XYZ Dengan Menggunakan Metode Plan Do Check Action (PDCA). INNOVATIVE: Journal Of Social Science Research , 5(3), 7004–7015.
Athariq, I., Supriyati, S., & Kurniawan, R. C. (2025). Analisis Pengendalian Kualitas dengan Metode PDCA (Plan, Do, Check, Action) untuk Menurunkan Cacat Produk Stamping di PT XYZ. Jurnal Sosial Teknologi, 5(5), 1257–1264. https://doi.org/10.59188/jurnalsostech.v5i5.32115
Dhani, R., & Mayasari, A. (2022). Penerapan Prinsip Kaizen dalam Metode PDCA Sebagai Upaya Perbaikan Kualitas Produk Gentong. Jurnal Penelitian Bidang Inovasi & Pengelolaan Industri, 1(2), 24–33. https://doi.org/10.33752/invantri.v1i2.2321
Fatah, A., & Al-Faritsy, A. Z. (2021). Peningkatan dan Pengendalian Kualitas Produk dengan Menggunakan Metode PDCA (Studi Kasus pada PT. X). Jurnal Rekayasa Industri (JRI), 3(1), 21–30. https://doi.org/10.37631/jri.v3i1.288
Siregar, M. T., Munawar, M., Cakranegara, P. A., & Nurhuda, H. M. (2022). Analisis Pengendalian Kualitas Produksi Kabinet Piano Jenis Side Arm R/L Model Up Polyester Dengan Menggunakan Metode PDCA. Jurnal Media Teknik Dan Sistem Industri, 6(1), 50. https://doi.org/10.35194/jmtsi.v6i1.1731
Taufik, D. A., & Gumilar, S. F. (2024). Penurunan Defect Pada Wirring Harness Assy 32100-K2V-N410 Dengan Metode PDCA di PT. Piranti Teknik Indonesia. INFOTEX: Jurnal Ilmiah Bidang Ilmu …, 2(2), 167–176. https://ojs.stttexmaco.ac.id/index.php/infotex/article/view/61%0Ahttps://ojs.stttexmaco.ac.id/index.php/infotex/article/download/61/56
Downloads
Published
How to Cite
Issue
Section
License
Copyright (c) 2026 Fajar Trianda, Tri Ngudi Wiyatno, Susan Kustiwan

This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.

